Basically, the tools needed:Originally Posted by Jackass25
1 drill
1 drill bit
optional
dremmel tool
router
The bit size depends on the fan that you buy. Most fans come with 4 included screws. You'll need to take a look at the screws and determine what size it is. Then go down to the hardware store and pick up a bit that matches your size.
Just a guess but I'd say it's a 1/8th in. bit.
To cut the hole in the case you can use a dremmel tool, router, or even a drill *if you want to drill several hundred holes*.
If you need a how to:
http://www.gideontech.com/content/articles/305/1
That takes you step by step. He used some really high tech tools, but I think if you have a dremmel and a desk clap or two, you can get the same results.
You can buy pre-made fan guards here:
http://www.crazypc.com/products/casemods/fanguards.htm
As for the dangers of doing it yourself, you can cut your finger off, slice an artery or any other number of injuries, especially if you are not very familiar with power tools. If you are safe, and cautious, the chances of injury are less.
To do this requires some patience. Prepare to do it for a few hours and be ready to take a break when you get tired.
I put my own window in a PC, and was pretty proud of the results but it took a long time and I made a huge mess in my living room (note* do this in a garage or outside)...
I think it doesn't really matter if the fan is in the top, side, etc... as long as it works and you have it set as an exhaust fan, rather than an intake fan.
A few more How to Guides:
http://www.extremeoverclocking.com/r...in-S500_2.html
http://www.extremeoverclocking.com/r...Cooling_5.html






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